FOERSTER
welding fixtures
the matching fixture for any of your tasks

FÖRSTER welding fixtures increase your efficiency, increase the quality of your products and relieve your staff.

Whatever your welding tasks require, we will build the right device for you.

Highest quality, Made in Germany!

welding fixtures for railings

With maximum variability – effectively manufacture railings

Our in-house development, which has been awarded the Bavarian State Prize, enables you to manufacture railings or similar constructions in half the time.

The device is fully adaptable to the railing layout, offers access to the welds from both sides and guarantees full repeatability of the railings.

Geländerlehre, Geländer schweiss vorrichtung, Geländerlehre, Vorrichtung Rahmen, Rahmenbau, Rahmenschweissvorrichtung, Rahmenlehre, Schweisslehre, welding fixtures, frame fixture, railing fixture

Schweissvorrichtung, Geländerlehre, Rahmenlehre

Railing length 3.6 m, 5 m, 7 m or 9 m
Railing height up to 1.2 m or up to 1.5 m
Incline up to 60°
Weights up to 300 kg
motorized reversing drive
tool-free setup
Ground connection on the frame

We are happy to fulfill special requests.

Up to 50 % time saving with fixtures form FOERSTER welding systems.

programmable

for quick and variable manufacturing

with touch display

enter bar count and bar spacing or
automated calculation of bar count and bar spacing or
data input via PC or thumb drive
> 99 Programms saveable
pitch up to 60°
railing hight 600 mm – 1.200 mm

Request a quote for programmable railing fixture

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Select Version

quantity

Your selection:

Railing welding device, program controlled, 5 m x 1.2 m

- easily programmable
- Component weight up to 150 kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 8 x upper belt holders in stainless steel
- 8 x lower belt holders in stainless steel
- 4 x handrail brackets in stainless steel

Your selection:

Railing welding device, program-controlled, 5 m x 1.2 m reinforced

- easily programmable
- Component weight up to 300 Kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 8 x upper belt holders in stainless steel
- 8 x lower belt holders in stainless steel
- 4 x handrail brackets in stainless steel

Your selection:

Railing welding device, program controlled, 7 m x 1.2 m

- easily programmable
- Component weight up to 150 kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, program controlled, 7 m x 1.2 m reinforced

- easily programmable
- Component weight up to 300 Kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, program controlled, 7 m x 1.5 m

- easily programmable
- Component weight up to 150 kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1500 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, program controlled, 7 m x 1.5 m reinforced

- easily programmable
- Component weight up to 300 Kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1500 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, program controlled, 9 m x 1.2 m reinforced

- easily programmable
- Component weight up to 300 Kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 6 x handrail brackets in stainless steel

Your selection:

Railing welding device, program-controlled, 9 m x 1.5 m reinforced

- easily programmable
- Component weight up to 300 Kg
- 360° Turning electromotive
- Axle height: 1000 mm
- Electrical connection: 400 v / 50 Hz
- simple input of member division, number of members and posts or data transfer via USB stick
- Position carriage including replaceable battery and charger
- Pitch up to 60°, railing height 600 mm - 1500 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 6 x handrail brackets in stainless steel

manually adjustable

for small series production – simple handling

with digital counter

manually input grid stops
pitch up to 60°
railing hight 600 mm – 1.200 mm
max load up to 300 Kg
slide moveable per hand
ground connection at frame
360° electromotive turn function

Request a non-binding quote for manual railing fixture

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Select version (railing height 600 mm - 1200 mm)

quantity

Your selection:

Railing welding device, manually adjustable, 3.6 m x 1.2 m

- Axle height: 1000 mm

- Member pitch, number of members and posts adjustable according to digital display
- with notch for repeated production of the same railing
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 5 x upper belt holders in stainless steel
- 5 x lower belt holders in stainless steel
- 3 x handrail brackets in stainless steel

Your selection:

Railing welding device, manually adjustable, 5 m x 1.2 m

- Axle height: 1000 mm
- Electrical connection: 400 V / 50 Hz
- Member pitch, number of members and posts adjustable according to digital display
- with notch for repeated production of the same railing
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 8 x upper belt holders in stainless steel
- 8 x lower belt holders in stainless steel
- 4 x handrail brackets in stainless steel

Your selection:

Railing welding device, manually adjustable, 7 m x 1.2 m

- Axle height: 1000 mm
- Electrical connection: 400 V / 50 Hz
- Member pitch, number of members and posts adjustable according to digital display
- with notch for repeated production of the same railing
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, manually adjustable, 7 m x 1.2 m, reinforced

- Axle height: 1000 mm
- Electrical connection: 400 V / 50 Hz
- Member pitch, number of members and posts adjustable according to digital display
- with notch for repeated production of the same railing
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 5 x handrail brackets in stainless steel

Your selection:

Railing welding device, manually adjustable, 9 m x 1.2 m, reinforced

- Axle height: 1000 mm
- Electrical connection: 400 V / 50 Hz
- Member pitch, number of members and posts adjustable according to digital display
- with notch for repeated production of the same railing
- Pitch up to 60°, railing height 600 mm - 1200 mm
- for profiles 80 mm x 40 mm, 80 mm

- 10 x upper belt holders in stainless steel
- 10 x lower belt holders in stainless steel
- 6 x handrail brackets in stainless steel

welding fixtures for frames

Welding, gluing, screwing or riveting in one setup: ergonomically, precisely and quickly.

With our unique FÖRSTER frame device, you can weld frames of a wide variety of sizes and designs in exactly right-angled alignment without complex measuring.

Exposed corners combined with the motorized reversing drive provide access to all welds and joints for manufacturing or post-processing. Everything in one setup.

Thanks to expansion options with modules from our modular system or customer-specific adjustments, even nested frames can be manufactured efficiently, ergonomically and precisely.

An optional digital measuring system in the clamping corners can also further reduce non-productive times when producing a wide range of frame dimensions.

Frame sizes up to 3000 mm x 4300 mm
Component weight up to 300 kg
Motorized turning drive up to 360°
tool-free setup
Ground connection on the frame
mobile

Montage- und Schweißvorrichtung für Rahmenbau

Rahmenbautisch mit Schweißgerät und Rauchabsaugung

programmierbare Geländerlehre mit Rahmenspannecken

analoges Messsystem Rahmenbauvorrichtung

Request a non-binding quote for frame fixture

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frame size

quantity

Your selection:

Frame welding device for frame 3000 mm x 1500 mm
- Payload 50 kg
- 360° turning manually with disc brake
- 4x clamping corners adjustable according to measuring tape
- Axle height: 1000 mm
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 3000 mm x 1500 mm
- Payload 200 kg
- 360° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- Axle height 1000 mm
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 3000 mm x 2000 mm
- Payload 200 kg
- 225° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm
- Axle height: 1000 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 3000 mm x 2500 mm
- Payload 200 kg
- 225° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm - Axle height: 1000 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 4300 mm x 2000 mm
- Payload 200 kg
- 225° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm - Axle height: 1000 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 4300 mm x 2500 mm
- Payload 200 kg
- 225° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- can be moved manually in X and Y direction - Profile cross section: 100 mm x 100 mm
- Axle height: 1000 mm
- Mass transfer via front, left span

Your selection:

Frame welding device for frame 4300 mm x 3000 mm
- Payload 300 kg
- 225° Turning electromotive
- Electrical connection: 380 - 480 V/ 50 Hz
- 4x clamping corners adjustable according to measuring tape
- can be moved manually in X and Y direction
- Profile cross section: 100 mm x 100 mm - Axle height: 1100 mm
- Mass transfer via front, left span
- Traverses can be moved on ground linear guides

option

Digital measuring system for fixture up to 3 m x 2 m (for item no 64103015, 64203015, 64103020)

option

Digital measuring system for fixture up to 3 m x 2 m (for item no 64103015, 64203015, 64103020)

option

Digital measuring system for fixture up to 3 m x 2 m (for item no 64103015, 64203015, 64103020)

option

Digital measuring system for fixture up to 4.3 m x 2.5 m (for item number 64103025, 64304320, 64304325)

option

Digital measuring system for fixture up to 4.3 m x 2.5 m (for item number 64103025, 64304320, 64304325)

option

Digital measuring system for fixture up to 4.3 m x 2.5 m (for item number 64103025, 64304320, 64304325)

option

Digital measuring system for fixture up to 4.3 m x 3 m (for item number 64103030)

additional clamping devices for frame fixture

additional clamping corners / traverses / measuring systems

Clamp corner
left
Art.-Nr.: 64014414

Clamp corner
left, mirrored
Art.-Nr.: 64014415

Clamp corner
right
Art.-Nr.: 64014411

Clamp corner
right, mirrored
Art.-Nr.: 64014412

Clamp corner
for T-joints
Art.-Nr.: 64014419

Clamping corner Alu for
additional longitudinal or cross bars
Art.-Nr.: 64014420

Clamping corner aluminium for additional
longitudinal or cross bars
Art.-Nr.: 64014421

Additional
Stop fixture
Art.-Nr.: 64014418

Additional
clamping support
Art.-Nr.: 64014417

additional movable
longitudinal traverse 3200 mm
Art.-Nr.: 64014431

additional movable
longitudinal traverse 4480 mm
Art.-Nr.: 64014432

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014401

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014402

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014403

Standard up to 2,5 t / lifts up to 2.000 mm / 360° rotary function / custom sizes and max loads at request

fixture for frames with lift + turn function

Our lifting and turning device offers maximum work simplification for the all-round welding of very large or complex assemblies.

Lifting columns with electro-hydraulic height adjustment form the basis for a comfortable and ergonomic workplace.

We adapt the frame construction to the workpiece to be clamped. Loads of up to several tons and the picking up of very long and wide components are possible.

By using our moveable X-Pro or double-groove profiles, the support elements and clamping elements can be individually positioned at any time.

Request a non-binding quote for lift + turning device

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version

quantity

Your selection:

Lifting-turning device with traverses

- with frame - 4000 mm x 1000 mm
-> 4 bolted cross members made of 3000 mm X-Pro profiles
- Component weight up to 2000 Kg
- 360° turning electromotive, 3000 Nm
- Electrical connection: 400 V / 50 Hz
- Stroke is synchronized by mechanical connection

Your selection:

Lift-turn columns

- Component weight up to 2500 Kg
- 360° turning electromotive, 3000 Nm
- Electrical connection: 400 V / 50 Hz
- Stroke is synchronized by mechanical connection

special fixtures

custom made to fit your tasks

For manual and robot welding

The recurring welding of the same or structurally identical components requires the use of fixed or variable welding devices.

A good welding device should not only position the individual parts precisely and safely, but also ensure that as many weld seams as possible can be reached in a suitable welding position without hindrance. Welding distortion that occurs should be limited by targeted prestressing or cooling, whereby the entire welding process must also be taken into account.

High demands on exact component positioning in robotic welding devices should always have priority over corrective seam tracking systems.

Sondervorrichtung von FÖRSTER welding systems

variable Sondervorrichtung mit wechslebaren Einsätzen

ariable Sondervorrichtung mit wechslebaren Einsätzen

Einsatz für variable Sondervorrichtung Detail

Wendevorrichtung von FÖRSTER welding systems

Sondervorrichtung nach Kundenspezifikationen

Do you have special requests, e.g. heavier loads, larger dimensions or do you need more information? No problem! Contact us here.

FOERSTERwelding fixtures the matching fixture for any of your tasks

railings

frames

special fixtures

welding fixtures for railings

With maximum variability – effectively manufacture railings

welding fixtures for frames

Clamp cornerleftArt.-Nr.: 64014414

Clamp cornerleft, mirroredArt.-Nr.: 64014415

Clamp cornerrightArt.-Nr.: 64014411

Clamp cornerright, mirroredArt.-Nr.: 64014412

Clamp cornerfor T-jointsArt.-Nr.: 64014419

Clamping corner Alu foradditional longitudinal or cross barsArt.-Nr.: 64014420

Clamping corner aluminium for additionallongitudinal or cross barsArt.-Nr.: 64014421

AdditionalStop fixtureArt.-Nr.: 64014418

Additional clamping supportArt.-Nr.: 64014417

additional movablelongitudinal traverse 3200 mmArt.-Nr.: 64014431

additional movablelongitudinal traverse 4480 mmArt.-Nr.: 64014432

digital measuring systemfor longitudinal and transverse adjustmentArt.-Nr.: 64014401

digital measuring systemfor longitudinal and transverse adjustmentArt.-Nr.: 64014402

digital measuring systemfor longitudinal and transverse adjustmentArt.-Nr.: 64014403

fixture for frames with lift + turn function

special fixtures

Grazie per la sua richiesta. Ti contatteremo a breve.

Thank you for your inquiry We will contact you shortly.

Gracias por su consulta.Nos pondremos en contacto contigo en breve.

Gracias por su consulta.Nos pondremos en contacto contigo en breve.

Nous vous remercions de votre demande. Nous vous contacterons prochainement.

Vielen Dank für Ihre Anfrage. Wir werden uns in Kürze bei Ihnen melden.

FOERSTER
welding fixtures
the matching fixture for any of your tasks

Clamp corner
left
Art.-Nr.: 64014414

Clamp corner
left, mirrored
Art.-Nr.: 64014415

Clamp corner
right
Art.-Nr.: 64014411

Clamp corner
right, mirrored
Art.-Nr.: 64014412

Clamp corner
for T-joints
Art.-Nr.: 64014419

Clamping corner Alu for
additional longitudinal or cross bars
Art.-Nr.: 64014420

Clamping corner aluminium for additional
longitudinal or cross bars
Art.-Nr.: 64014421

Additional
Stop fixture
Art.-Nr.: 64014418

Additional
clamping support
Art.-Nr.: 64014417

additional movable
longitudinal traverse 3200 mm
Art.-Nr.: 64014431

additional movable
longitudinal traverse 4480 mm
Art.-Nr.: 64014432

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014401

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014402

digital measuring system
for longitudinal and transverse adjustment
Art.-Nr.: 64014403

Grazie per la sua richiesta.
Ti contatteremo a breve.

Thank you for your inquiry
We will contact you shortly.

Gracias por su consulta.
Nos pondremos en contacto contigo en breve.

Gracias por su consulta.
Nos pondremos en contacto contigo en breve.

Nous vous remercions de votre demande.
Nous vous contacterons prochainement.

Vielen Dank für Ihre Anfrage.
Wir werden uns in Kürze bei Ihnen melden.